Our Infrastructure

INFRASTRUCTURE

  • Looking into the market requirement and demand across the globe, starting with India, this new world-class manufacturing set-up is available with the following facilities and infrastructure.
  • Initial space of 2,50,000 Sq. Ft (~ 23,225.76 Sq. mtr) area specifically for composites manufacturing, with further expansion plan of 2,00,000 Sq. Ft (~ 19,000 Sq. mtr) area for composites products only.
  • Compression Moulding Press machines with capacity of 300 Ton to 1000 Ton (Taiwan make)
  • Full-fledged Quality Testing Lab with UTM of 50000 Kgf capacity (Japan).
  • CATIA V6 Design software for designing of products and FEA analysis.
  • Other CAD/CAE expertise includes ANSYS, SolidWorks, AutoCAD & NX.
  • Schmidt and Heinemann, Germany SMC Line (1000mm width, variable thickness, variable weight and 2-12mtr /minute output) which can cater to Polyester Resin SMC, Epoxy SMC and Carbon Fiber SMC. The only of it’s kind in India.
  • Ashirvad Industries, India SMC Line (1200mm width, variable thickness, variable weight and 2-12mtr /minute output) which can cater to Polyester Resin SMC.
  • Complete R&D facility for our Principal external consultants to work in-house for new product and formulation development.
  • Present Process expertise includes SMC, BMC, DMC, Compression Moulding (BMC), Compression Moulding (SMC), Pultrusion and Pultrusion process, Resin Transfer Moulding (RTM), Resin Infusion Method (RIM), Prepreg, Spray-up, Out-of-Autoclave, Open Mould and Hand Lay Up (HLU) with the scope of further addition of newer methodologies and technologies.
  • Cold Storage (-18 ºC storage area for storing prepregs)
  • Cold Storage (for SMC material storage under 20 ºC)
  • Clean rooms: 300 sq. mtr of humidity-controlled environment ideally suited for processing prepregs-based products for Advanced Composites Market (preparing for ISO 8 Certification - Class 100,000 clean room – when completed and made fully operational)
  • Separate Prepreg Manufacturing line inside the plant, with a clean-room facility for the same.
  • Composites Pultrusion methodology with Pultrusion machines.
  • Future plan of having Ovens (up to 2.5m width x 12m length, Maximum temperature 200 ºC @ 1 bar vacuum, electronic temperature controls & thermocouples for process control)
  • Developing the Autoclave (2.5m diameter, 5.0m length, Maximum pressure 10 bar, Chartless recorder for monitoring/recording cure cycle) line in the second phase for Carbon Composites and Advanced composites manufacturing.
  • Storage of prepregs materials is in fully monitored, large walk-in freezers, for stocking and for materials being used in the current manufacturing cycle.